Sepion Shield™

Durability by Design

Shield is a structurally engineered separator coating that extends cycle and calendar life, suppresses self-discharge, and stabilizes lower-cost cathodes. Bankable cells for manufacturers. Longer asset life for operators.

Shield is engineered for durability-first applications at moderate charge and discharge rates. For high C-rate platforms, see Sepion Power.

Sepion Shield™ product
Built for systems that must endure

Scale is increasing. Energy systems are operating longer. Risk tolerance is shrinking.

Shield is a structurally engineered separator that enhances long-term durability, reduces self-discharge — while preserving round trip energy efficiency.

  • Extended Cycle and Calendar Life

    Suppresses metal-ion crossover and dendrite formation. Warranty headroom, lower augmentation cost, and degradation curves lenders trust.

  • Stabilizes Low-Cost Cathodes

    Stabilizes manganese-rich, LMFP, and lower-grade LFP and NMC. The path to sub-$80/kWh cells without sacrificing bankability.

  • More Energy Per Container

    Sepion coatings are 10x thinner than ceramic coatings. More active material per cell, more energy per container and pack.

  • Late-Life Safety

    Suppresses the plating and crossover behind self-discharge and late-life thermal events. The failure modes insurers and regulators care about.

Engineered for Durability-Led Systems

Engineered for durability-focused platforms that still demand strong performance

  • Electric Vehicles

    Electric Vehicles

    Where safety, cost, and long-term reliability matter.

    • Stable performance across extended cycles
    • Improved chemistry tolerance
    • Preserved charge capability
    • Enhanced pack-level resilience
  • Stationary Energy Storage

    Stationary Energy Storage

    Where lifespan defines value.

    • Capacity warranty headroom across cycle and calendar life
    • Lower augmentation cost over the project term
    • Performance that holds up to lender and insurer scrutiny
    • Stable behavior at the ambient temperatures real BESS sites see
  • Industrial & Microgrid

    Industrial & Microgrid

    Where uptime is critical.

    • Long service intervals between site visits
    • Predictable performance across wide operating temperatures
    • Safer chemistry behavior for unattended installations
    • Stable economics over multi-year duty cycles
Engineered, Not Added

Shield reinforces protection through molecular design without adding thickness.

  • 1:1

    replacement or augmentation of conventional ceramic-coated separators

  • 10x

    thinner than ceramic coatings

  • 20x

    lighter than ceramic coatings

The Core Innovation

Shield integrates directly into existing lithium-ion manufacturing.

Same process. Now with a stronger performance envelope.

  • No redesign of cell architecture.
  • No new gigafactory infrastructure.
  • No workflow disruption.
  • Improved safety

  • Thermal stability

  • Extended cycle life

  • Cost stabilization

Sepion Shield